Our Commitment

We are committed to the highest quality standards.

From infants to the elderly, a towel directly touches your skin numerous times each day.
We promise safety, high quality, and peace of mind with our integrated systems, from the careful selection of materials to weaving and delivery.
Therefore, our factory is equipped with world-class production facilities, and more than 20 inspections are conducted before a product is completed.
In our on-site laboratory, we inspect and analyze raw materials as well as conduct research as we strive to develop new products and technologies.
Through the introduction of automated systems, we ensure comprehensive production cotrols and strict adherence to delivery deadlines while safeguarding the working environments of our employees.

 

Quality and Inspections

We deliver quality that exceeds our customer’s expectations.

A soft texture that begs to be used over and over. Quality that can be depended on. A level of comfort that lasts and lasts.
To create a towel that embodies these qualities, we start by selecting the right materials.
In addition to collecting samples from cotton production areas around the world, such as India and Turkey, our skilled artisans conduct about 10 different tests in our laboratory, looking at fiber length, strength, flexibility, and more. For example, when it comes to fiber length, we only purchase fibers that have passed all of our strict inspections, such as a length of 2.7 cm or more that absorbs water well and has minimal fluff shedding when made into towels. And we double-check these materials after their purchase. Only those that pass will be used in our products.
In addition to introducing the latest automated systems from Japan, Switzerland and Italy for each process, we also inspect materials as they move between each step. Even after a product is completed, we check for unraveling, dirt and perform a second Ph inspection. Needle detections are conducted a total of three times.
From luxury brand towels to towels for everyday use, we meet all customer needs and deliver products that exceed expectations.

Yarn strength inspection

Yarn strength inspection

We have created our own system to inspect the strength and twisting of yarn.
Fastness inspection

Fastness inspection

We inspect the fastness of dyed towels to see if colors transfer due to friction.
Product inspection

Product inspection

Items with unraveling, dirt, stains, etc. are rejected as B-grade products, and our manufacturing processes and materials are reviewed as necessary.
pH value

pH value

We measure the pH value of the water after washing a product once. Using a pH meter, we measure to see whether a specified value ranging from weak acidity to neutral is detected.

Delivery Dates

We manage more than 20 processes and spare no capital investment to safeguard our employees. We always meet our delivery dates.

From inspection of materials to shipment, the production of towels requires numerous processes. In order for us to continue making great products, we make no compromises. However, to safeguard the work environment of our employees, overtime is out of the question.
Therefore, for processes that can be automated, no capital investment is spared and we introduce the latest equipment and systems. We have also succeeded in reducing human error to the extreme.
For processes in which human hands are essential, we have created environments in which work can be done comfortably and without waste by optimizing work-flow and the allocation of personnel.
We work to safeguard the work environment while achieving high quality products and faster deliveries. This is the ultimate delivery time management. Our implementation of the latest equipment, business operations, and environmental measures have earned strong praise, and large numbers of visitors from all over the world tour our site.

Production Process

Yarn
inspection

Yarn
processing

图片名称

[1] Yarn inspection

Checking the quality of cotton yarn

[2] Delivery of yarn

Receiving and properly storing cotton yarn to be used as
the base material for our towels

[3] Yarn wrapping

Wrapping each yarn that constitutes a towel on the beam

[4] Sizing

Applying glue to yarn

Making
fabric

图片名称

[5] Weaving

Placing yarn on a loom and weaving fabric

[6] Inspection

Inspecting woven fabric for any flaws

[7] Refining
     bleaching/dyeing

Removing impurities and dyeing fabric

[8] Drying

Drying the fabric in dryers

[9] Tentering

Preparing the fabric for products that require such preparation

Making
towels

图片名称

[10] Slitting

Cutting the fabric

[11] Printing

Placing a pattern on the fabric

[12] Embroidery

Embroidering the fabric

[13] Sewing

Sewing the hems and edges

Inspection

图片名称

[14] Primary
       inspection

Checking consistency against standards (including dirt,
foreign matter, flaws, and abnormalities)

[15] Secondary
       inspection

A similar inspection is conducted with a different team of two people to check the products from a new perspective

[16] Primary
       needle detection

Stored in primary warehouse after passing through a needle detector

[17] Secondary
       needle detection

A secondary needle detection is conducted before setup after leaving the warehouse

[18] Setup

Folding, packaging, affixing labels, etc. to complete the
products

[19] Tertiary
       needle detection

Performing the final needle detection

Shipment

图片名称

[20] Packaging

Packing in cartons

[21] Shipment

Shipping to a port